The new systems integrate advanced compounding equipment with Industry 4.0 technologies, according to the company. KraussMaffei Berstorff announced the upgrades in January.
The company’s new process data acquisition system collects production data from a compounding line, which it can analyze for process optimization, particularly when it comes to process modifications or planned improvements, the company said.
The system collects pressure, temperature, speed and flow volume data from all upstream and downstream components, including metering systems, melt filters, melt pumps and pelletizing systems, as well as extruders.
The new system “is composed of perfectly tuned hardware and software
The second development ensures accurate color measurement and constant melt quality, the company said.
The color measurement system instantly detects metering errors to reduce production scrap and enhance efficiency. The system projects light onto the melt, which is reflected and then detected by a high-resolution glass-fiber sensor. The system compares measurements with a previously defined setpoint, and immediately recognizes any deviation of brightness or color.
A KraussMaffei Berstorff spokesman did not elaborate on the two new technologies, saying the company will provide further information at K 2019 in October in Düsseldorf, Germany.
The ZE BluePower line is designed to meet the needs of compounders for flexibility and cost effectiveness, the company said. The extruders are energy efficient and simple to use, and require little maintenance. They are suitable for compounding engineering plastics, polyolefins, cable compounds, PVC, masterbatches and other products. The machines feature modular barrel sections and a variety of screw elements, allowing them to be customized for specific applications.
Bruce Geiselman, senior staff reporter
Contact:
Krauss-Maffei Corp. Florence, Ky., 859-283-0200,
